I can work with your team and improve the value stream that connects your customer with your operation. In the process we will find the lowest costs process that yields the most customer satisfaction.
Lean Training Tools Available:
1. Value Stream Mapping
2. Standard Work
3. Setup Reduction
4. 5S
5. Kanban Systems
6. Theory of Constraints
7. Level Load Planning
8. Visual Controls
Lean initiatives Completed:
Machining and assembly operations.
MAHLE: Complete reorganization of the process flow and the shop floor. Total manufacturing cost reduced by 10 %. Created on time delivery to our customer.
Carlin: Complete reorganization of the process flow and the shop floor. Total cost reduction of 30%. Lead time reduced from 6 weeks to 6 days.
Lean Process projects
Newton Die Casting: Focused on process control of casting process and consolidated trimming and casting operations. Reduced cost by 6% of sales. Improved turns by 75%.
Hoover Precision Products: Focused on process control of ball lapping to reduce overall number of operations and cycle time.